Monash Motorsport takes advantage of optimization and additive manufacturing technologies and wins again!

Since their first Australian SAE Student Racing competition in 2000, the Monash Motorsport team has steadily improved the performance of their race car. The results speak for themselves: six consecutive victories in the Australasian competition, a strong performance in the European Formula Student competitions plus a current number 7 world ranking.
This success is based on a strong fundamental engineering understanding, innovative concepts and a passion to perform at the highest level. Recently the students discovered the benefits of combining Altair‘s OptiStruct optimization technology and 3D printing. Based on an initial prototype rear hub design from the 2013 car, the team proceeded to pursue titanium front hubs and uprights to decrease the car’s unsprung mass. This was a tough challenge, since the former design was already made of lightweight aluminum. To tackle this, Monash Motorsport employed Altair’s optimization technology OptiStruct to design and optimize a titanium upright, which was then produced using additive manufacturing technology from CSIRO. As a result, the students were able to reduce the component’s weight by a further 30 percent whilst maintaining the component stiffness and reducing the development time and costs.

Browse 20+ free eBooks.
Browse 20+ free eBooks.

Have a question or comment?

Post your comment/question on our user forum.